small gauge wire crimpers
small gauge wire crimpers
The regular pin has a total length 16.7 mm (~4.8 mm for the mating part), while the grounding pin has a total length 20.2 mm (~8.3 mm for the mating part). Nice article. crimp every time, Quality tools for long-lasting and
(Crimping it directly in the PA-13 bananas it badly.). If I buy it I will do that. https://www.harborfreight.com/throatless-shear-38413.html The IWISS SN-025 is a tool I found crimps these very well despite it not being inteded for this purpose. *t~A)oc ND9V$P,U%(6i% sXY=~3Hv'O9;~p With the Molex Micro-Fit 3.0 pins, do you use the PA-09? Pretty common for hobby RC stuff. Not a particularly popular connector family anymore but notable as the 4 position variety of these were used on 5.25 floppy disks as far back as 1976, they were also adopted on 5.25 PC hard drives, CD-ROM drives and 3.5 parallel ATA hard disk drives, plus a veritable arseload of other PC related applications. Then, you can remove the tab after it is crimped. Do your own research too. The two row housing has the same thickness as a 0.1 IDC connector. I assume you mean putting the dies from the HT-95 into this tool? blade or spade connectors female on the socket side, arranged four in a row, with the blade recepticles parallel, like | | | |. They remain in full production to this day, for some reason or other. This product has shipping restrictions, so it might have limited shipping options or cannot be shipped to the following countries: Added to your The contacts circular mating surface allows them to swivel 360. Crimp dimensions inch/Ga. This simply tells you about the wire sizes that you can crimp where they have different sizes in terms of their thickness. http://forum.corsair.com/v3/attachment.php?attachmentid=13282&d=1380018961. : 22-16 Ga./16-4 Ga./12-10 Ga. It crimps the terminals exactly as shown in this picture http://techmattmillman.s3.amazonaws.com/wp-content/uploads/2015/06/minipvcrimped2-800574.jpg. Using generic tools, it can be frustrating trying to line the contacts up correctly. Often, crimping connects wire cable to a connector by pinching the two components together. It crimps the conductor and insulation in a single action, with the ratchet double hinge mechanism providing good force on the conductor part. Close the jaws of the tool slowly and completely until they release. Actually after some experimentation I think the high contact force SL female terminals are ok with SL male pins, just not with mini-pv / dupont connector pins due to how those terminals can wiggle around in the housing where the SL pins cant. Its very similar to several of IWISSs tools, and doesnt have the correct jaw for DuPont terminals. Mini-FIt Sr in recent years has become my go-to for big DC power connections. My Account The IWISS SN-2549 crimps these very nicely. by Member #662100 the crimp does NOT cut or smash the wire insulation. If buying Molex: 0.38m Selective plated contacts are good enough (unless your creation is a life support system, or going to the moon). If you purchase one, and provide pictures of satisfactory results, I will post it up here. verified purchaser. Because we live in a world where there are tens of thousands of different types if connectors, it can take (even me) days to identify these. 
These are the second pair of crimping pliers I've tried for making .1" harnesses for my prototypes. Smaller brass contacts may need to be re-tensioned after 5-10 mating cycles. At 18AWG its not an issue, but since the Mini-Fit Jr. can go as big as 16 I was wondering if the Engineer can manage. terminals, Ratchet assembly assures a perfect
When I say Generic I guess I also infer readily available and inexpensive. Just like most other wire crimpers with a simpler cavity count, this one also offers the support for AWG 10 to AWG 22. Any suggestions very welcome. These can be quite handy for making connections using this 3 cavity wire crimper. I know your corrosion was on signal connections (which tend to be more sensitive than power connections), but Im curious if you have any thoughts about gold-plated versus tin-plated terminals for PC power cables? about 8 years ago Above is a selection of crimps by various tools, including Molex original and some others which do a fairly decent job, with the exception of the IWISS SN-28B on AWG16, which is too loose for serious use. Ive added 11-01-0208 to the list of SL tools on this page. And that only worked properly if I made sure the wire coming directly out of the insulation was on the bottom of the connector, with the folded wire piled on top, before crimping. That can make splashing out on this tool hard to justify. Chinese reproductions of this type are common. I wanted to ask you if any of you know the terminals that mount the cable AXI I2C 800mm PMBus Cable (Corsair Link PSU connector): http://forum.corsair.com/v3/attachment.php?attachmentid=13280&d=1380017291 stripper crimping engineer molex awg crimper temco lug awg That saves having to muscle the crimper using the Engineer PAD :D. I will give that a try and hopefully add it to my process if the extra force is needed . is most commonly known by its 4 position variant which became the de-facto standard power connection for PC 3 floppy drives, and various other peripherals which installed into 3 drive bays. Am aware of it. hPj0%B9PLn@ky
g%_ Theyre not interchangeable. It claims to be able to perfectly crimp 2.54 grid DuPont style terminals, Molex Mini fit jr Terminals, Molex Sata power Terminals, Molex KK 254 (Fan Terminals) and the Molex Disk Drive Power Terminals or more widely used TE Mate-n-Lok (5.08mm pitch) Terminals. Generic tools will often require the insulation and wire crimp to be performed as separate actions. their name becoming the vernacular term for this type of connector, they have since exited this market, with all parts either discontinued or near end of life. A couple of great additions would be the JST-SH 1.0mm pitch connectors (which I dont like very much), and JST-GH 1.25mm pitch connectors (which are awesome). Ive literally been looking for a couple of weeks for 2.54mm (breadboard compatible) connector system that is suitable for both wire-to-board and wire-to-wire connections. Apparently SL terminals are designed to work with either crimp style though the overlap is considered superior. They will work but probably a bit high end for this kind of application in my opinion. The IWISS SN-28B will do Commercial Mate-n-Lok terminals just fine. This page requires Javascript. They do now own several of the families I have listed on this blog. But if you want to get a wire crimper that is highly versatile in terms of its supported sizes, then you can also find a few options that have close to 20 crimping cavities. Wirefys wire crimper comes at the 2nd position of this listicle as this is a highly versatile and highly reliable wire crimper which is to be expected at the given premium price tag. the answer to your question for a generic tool in the Mini-PV section. or should be used when creating cables? I then finish this with a layer of glue-lined heat-shrink, making an inexpensive but excellent termination. The AWG 14/16 tool understandably requires smaller contacts. I also recently got a Preciva PR-3245. Apart from offering an excellent build quality, you also get a lifetime warranty with this premium wire crimper making it ideal for long-term usage. PH, XH, Picoblade, SL, KK 100 etc. Due to their small size and high current capacity, these have become one of my favourite connectors. Log Out Perhaps the grounding pins are a little longer? The most likely place you will encounter them is inside of switching power supplies, almost certainly on the primary side, and possibly on the secondary side too. Crimping Tool for Wire Ferrules 6 to 10 AWG, Crimping Die F | AWG: 10/8/6 | DIN: 6/10/16 MM2, Crimping Die D | For Cord End Terminals | 22/20/18/16/14/12 AWG, Crimping Die F1 | For Insulated Cord Terminals 4 /2, Crimping Die A | For Insulated End Terminals 22-18/16-14/12-10 AWG, Crimping Tool for Wire Ferrules 12 to 22 AWG, USB Digital Microscope 5M Mighty Scope [10x-200x], Digital Microscope Cyclops HDMI [12x-132x] with 4x Lens, Mighty Vue Pro 5 Diopter [2.25x] Magnifying Lamp with Color Temperature Controls - ESD Safe, ProVue Solas Magnifying Lamp XL58 with Interchangeable 8-Diopter Lens [3x], Crimping Tool for Miniature Insulated Terminals 26-22/24-18/22-16 AWG, The tool has a smooth ratcheting mechanism that creates uniform and secure crimps. So, comparing C-Grid III to SL, I can spot only one difference: C-Grid III appears to be twice cheaper, based on sample point of 1 pair of analogous housings on Mouser. The AWG 18 tool also has a 0.75mm die with barely a fag paper of difference. Id be particularly interested in the Mini-Fit Jr. and if the PA-21 can properly manage the 16AWG, some articles/forms posts have reported mixed results it doesnt seem to be rated for 16AWG crimps though. Mini-PV is a connector family with comparable versatility including polarised PCB headers of significantly smaller footprint, and better quality contacts, however at slightly higher cost. 
The third pin option they list, Mini-Fit Plus HCS Crimp Terminals, are higher-current options, 13.0A per circuit can be achieved using 16 AWG wire. 
Aven offers a variety of replacement dies to accommodate a wide range of wire gauges. Its contacts are remarkably similar to the 5.08mm pitch Mate-n-Lok connectors mentioned below, but not quitethe same. agreed, I use Mini-Fit Jr. with the Engineer PA-21 pliers and 16-gauge wire (thousands of repetitions), and they DO work well. The dies can easily be changed by sliding them out of the frame no tools required. Now https://bandc.com/product/open-barrel-crimp-tool/. While the official tooling is very expensive Powerwerks makes affordable third party crimp tools for them. The main issue is on the insulation crimps, however the conductor crimps do not seem as tight as when using the Engineer PAD line also. [1]: http://knipex-tools.com/index.php?id=1023&page=art_detail&parentID=1299&groupID=1449&artID=3827. Good point about separating them sometimes not being worth the trouble. I deleted the comment because it was so amusing that I decided to promote it to my front page: http://tech.mattmillman.com/a-load-of-doubtful-marketing-bollocks-lands-on-my-crimp-tool-page/. No need to splash out on them. Can actually crimp KK 254 insulation properly, well as good as it gets using non official tools. These terminals are the same as the Micro-Fit (Molex) very common in the power cables CPU and VGA, but its size is half of small. The terminals are too tiny. . SN-28B (non-EDM): 1.6/1.97.0(28-24AWG) 1.9/2.67.0(22-20AWG) 2.1/2.97.0(20-18AWG) Its a huge family of connectors which includes the 4 position type found on disk drives. Hard to see but it doesnt bite into the wire, it wraps around it: with bad crimping tools, solid wire might pull out easier than stranded as its harder to crush solid wire and harder to get a high friction grip on it. Its important to put this into context however gas tight crimps are only needed where contacts are used near their current rating, are expected to last a very long time, and/or the consequences of failure are serious. Short and long handles available. verified purchaser. Insulation crimp accuracy: Original tools are designed to not piece the insulation, whereas generic tools do most of the time. Which generic tool would be better for it? Fast forward a few years, and I find that some of that equipment I built 3-5 years ago begins to malfunction. Its ergonomically designed body gives a comfortable yet rigid grip to you no matter how long you have to hold it. However, if the terminal is not crimped onto the wire correctly, the integrity of your electrical connection can be affected. Used for 20 and 24-pin ATX power supply connectors, and for the 4, 6 and 8 pin +12V connections found in modern PCs. This crimping tool is great to crimp pins for polarized connectors but not for spade connectors (i.e. The Engineer PAD-11 did the trick nicely. Another good 4 die tool from IWISS, however all significantly larger than the SN-2549. After spending too much time trying to work out with random 0.1 contacts I finally ended up on standarizing Molex SL for all my PCBs and general connector stuff; definitely an almost do-it-all range for my use. Since you get a total of 4 die sets in the box, you get a total of 16 crimping cavities with this crimper. While they are commonly found on expensive name-brand servers and workstations, and Apple computers, for example for average consumer use, completely overkill. The red and black wires Ive shown are AWG 14. Ratchet Release mechanism to clear miscrimps and obstructions. Locator: All original tools have a locator which holds the contacts in place during crimping, this means that your crimps are perfect every time. by Member #1743367 Just found the identity of another common connector type, this one took me ages to track down. Crimp dimensions inch/Ga. The design of the contacts is distinctly different to SL. I have no idea if this is a reasonable technique or how long it will last, but at least its giving me a solid connection in the short term. I just buy the connectors, housings, and contacts usually as needed from Digikey. Attempts to save a few quid back then have now resulted in hours of profanities as all of those connectors have had to be re-crimped with name brand gold contacts. In summary: If its not here, I dont know what it is. Glad youre sorted. Couldnt find a detailed drawing of one either. Ok so right after writing my comment I thought Id try the same thing out with knock-off JST SM terminals on 0,25mm wire and it had the same effect! When I cut open the contact crimped with the IWS-02B, contact and conductor are crimped nicely into a solid mass of copper. Instead I end up using my Fluke TP88s for both tasks, and rightly deserved to be slapped for it. That said, crimping each terminal is pretty darn fiddly. They would! As you may have predicted, officially theres a different tool for them too, so thats another months spending money if you arent keen to crimp them with off-brand tools. Size 20 Amphenol Terminals. These pliers are a breeze to use. Haisstronica is another small and a fairly new brand of wire crimpers in comparison to most other options out there which you should still consider if you wish to get an all-rounder option. Waytek carries a huge variety of crimping tools ranging from economical and ergonomical wire crimpers to heavy duty and specialty crimpers for, Molex 063811860 Hand Crimp Tool Waterproof MIZU-P25 Terminals, Deutsch DTT-12-00 Crimper, Crimps 14-12 Ga. Terminals, Closed Barrel Terminal Crimper, 18-14 Ga., Contact Size 16, Sargent 3107 DTCT Ratchet Crimping Tool for Deutsch Terminals, Closed Barrel Crimp Tool, 22-20 Ga., Contact Size 20, Deutsch DTT-20-00 Crimper, 20-16 Ga. Contemporary power supplies still also include this type of connector and adapters to it from other types of connector are still sold in reasonable quantities. If you are unfamiliar, standard metric wire sizes are identified by their cross section in square mm, and this goes all the way from tiny 0.01mm2 signal wires to 2000mm2 (2 diameter) heavy duty aluminum rods. You know so much about terminals and crimpers its AMAZING!!! My bad. My high school chemistry knowledge says this should be no worse than tin-to-tin. To get a result like the tool has to have tolerances within thousandths of a millimeter which wouldnt be the case for a generic tool. 
I used them in arcade and pinball games. This gets around another common problem with generic tools where these are combined, in that one may be under or over crimped. While Hilitchi may not be as popular as other brands of tools in the market, you can still find multiple viable options from it while buying wire crimpers or any other tools. Have you ever used the Pressmaster MCT or know if it is capable of making good looking solid crimps with the proper dies? As explained in the caption above, Molex/TEs housing design is different to most no-name types of this connector. I'm using these to crimp 0.1" headers and smaller JST headers as well. Trying to summarize the great wealth of information you provide, and price within reason aside, if one is looking for a general purpose crimping tool for some of the more common wire2board connectors: dupont/mini-pv, molex SL, Minifit jr, KK 254/396, jst-re/ph/xh/vh at gauges awg27 awg23, as of end 2020, would your first choice still be be the Hozan P-707? They also require different housings and a different crimp tool (Daniels M310). That make this method non-viable for production use; except under very controlled conditions with connectors that are designed for soldering. They are also available in black and white (left, above). Concerning the XH (JSD) crimping. 
Youll have to open it back up manually after every crimp, and youll definitely be feeling it after a dozen or two crimps. wire stripping adjusting automatic tool self stripper awg crimping pliers gauge cutting tools diy crimper cutter cable electric inch Despite this Im not likely to start talking about metric CSA on here. about 2 months ago Thanks. Can you recommend a starter kit of connectors that someone learning basic electronics and microcontrollers can pick up? Looking at photographs (not diligently reading specifications and technical drawings), Molexs Micro-Fit and TEs Micro MATE-N-LOK appear to resemble each other. about 5 years ago Google mate gold to tin. verified purchaser. As a new person to EEE, I have been suffering from the pain of finding the correct connectors to use with some electronics and reliable but small form factor wire-to-wire connectors. 2) Small gauge hook up wire is manufactured to common AWG sizes, then retrospectively specified in metric CSA, usually only on the datasheet. Dont end up like me with 80+ original tools. Also known as Universal Mate-n-Lok. Thankyou for the comment. So regarding the Molex Style Terminals that everyone calls them in PCs is it infact the Mate-n-Lok (5.08mm pitch) that is used? Still have not been made aware of one! As with KK .100/.254, connectors with this same 0.156 pitch, which mate with these are available from many other manufacturers. These pins are tiny, so it's very difficult to get them positioned exactly right. Yeah, thats what I saw too but I thought it was strange that they put them in a whole different series just because the body material is different, so I thought something else must be different between them. I will be glad if you can put few images of those connectors where they are used. The insulation crimp has clearly pierced the insulation, meaning it would be at risk of tearing under mechanical stress. 
replied on March 23, 2015: So sorry that these didn't work for your needs. Im also apparently blind, since Ive now found a number of the 0209s, haha. https://lcsc.com/product-detail/Wire-To-Board-Wire-To-Wire-Connector_BOOMELE-Boom-Precision-Elec-C38301_C38301.html, https://www.aliexpress.com/item/4000502453714.html?spm=a2g0s.9042311.0.0.24c94c4dbElEtp. crimping cable tool homemade homemadetools advertisement verified purchaser. It looks like I had a pair of the HT-213 generic crimpers mentioned by @dzeez. CEyF]0:c4\~K'W^1M`B+1 ~s}#g/0r')%>64"~xS_3bheh5TDRX7s/qiO` xw;
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by Member #310773 They are only found in 2, 3 and 4 positions, because, these are the variants used for PC fans. I bought these to use with some small crimps that came with my RepRapPro Mendel Mono printer kit. Starting around 1998 they were gradually replaced by Mini-Fit Jr connectors, which are specified in the ATX standard. crimper crimping Short and long handles available. Tired of reading about 0.1 wire to board connectors yet? All you need to do is press the handles together with enough force and the pliers will release, once this happens you know your crimping is done! http://www.hansenhobbies.com/products/connectors/servoconnectors/. If you have more questions about the best terminal crimping tools for your application, call 800.328.2724. Is there any plan to carry extra crimp dies for these pliers? Despite (somehow?) Genuine Futaba terminals are yet another 0.1 terminal type, they have two tongs that grip the male pin on either side. At 600V it is the highest voltage rated connector I cover here. Ahh I see, didnt even realise they existed to be honest . In this day and age it is quite difficult not to come across TE. Numbers in bold can be changed to order connectors with a different number of positions. Liked them so much I got some for work, as well. Several steps above scissors (: and a great upgrade from tin snips for its intended purpose. On the datasheet it says TERMINAL TO BE USED WITH (0.64)/.025 SQUARE PINS but doesnt explain why this is and its easy to miss. Every connection has been solid so far, have done about 30. about a year ago I got mine from an R/C hobby shop. I typically use 0.100 pitch housings for wire-to-board connectors, and the pin used with those housing is slightly longer than the typical JST pin. Full cycle crimp mechanism to clear miscrimps and obstructions. by Member #640496 When I crimped 24 AWG it looked nice (but 24 AWG is a bit large for Mini-PV/Dupont so the wire bulged out the sides a bit). Crimp terminations can be one of the fastest, most reliable and rugged termination methods. https://www.pololu.com/category/70/crimp-connector-housings, Would be very interested in your opinion. I set mine to 0 and it wont pull from the terminal without breaking the wire so I think that is fine haha. 
The root problem here is that the PA-13 has the right X and Y dimensions of its crimp cavities, but the Z thickness is way too thin. I just crimp twice and my connectors come out right every time and fit just right in the shrouds I ordered with the pins. Thank you so much! Good work using the insertion / removal tools. Ah man I wish these tools would provide a slightly stronger conductor crimp, it would be a perfect result for 20. Save my name, email, and website in this browser for the next time I comment. crimp cableorganizer ratcheting crimps crimper proper 2) Data sheet notes flange/wings for insulation and bare wire crimping contact points (just as the images note), but there are two flange lock guides just above the pin on the images but not on the data sheet. Nice list of medium sized crimp based electronics connectors, with an awesome realistic approach to crimping. Regarding the Mini PV Male crimp, I noticed that the part numbers and corresponding images noted on this thread, namely 47792-003LF and 75653-002LF, dont match the data sheet for these parts: http://techmattmillman.s3.amazonaws.com/wp-content/uploads/2015/06/minipvmale.jpg, http://techmattmillman.s3.amazonaws.com/wp-content/uploads/2015/06/minipvterminals-800654.jpg. 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