convert dust collector to cyclone
convert dust collector to cyclone
If I put my dust collector in a shed on an outside wall of my shop do I even need a filter? with 3/4" straight plunge bit and circle cutting jig. Eliminates filter clogging and suction loss while protecting the collectors fan blower from harmful debris. You can either cut this out with a rotary tool as shown in the video, or you can disassemble the baffle and use the jigsaw to follow the line. inlet and outlet ports for use with common ductwork. The recommendations below might be helpful in your chase: Everyone has a budget, and they want to make purchases that fit their respective budgets. Plastic blast gates Anytime you insert a plastic part
pre-separator efficiency drops as the container fills. Dave stopped by yesterday. For the coupler that the hoses attach to you have two parts. The availability of alternative products is focal in ensuring the dominance of online stores. circuit is in fact continuous. pipe and travel down into the container, where they exit into the container
I ended up doing a few different tests with saw dust, and it seemed to work just fine. you will need to either cut or sand the vertical support to match the 16 radius. Using a marker or knife, mark the point at which the polycarbonate makes a complete circle. i added a garbage can with "cyclone" lid when i bought it. Copyright 2022 CCI Media, LLC All Rights Reserved. Some hose is always needing a little help to stay connected or to attach to another to allow the equipment longer reach. Sometimes you can elicit information from people that you cannot find in mainstream media it can either begood or bad information about the product. The build went fairly smooth, the only real issues came in sourcing everything and getting ideas of how to do this 2 stage modification. If you are a novice user, try consulting with active users of 4 dust cyclone. Includes assembly gasket and hardware. flange of the blast gate or pipe youre hooking it up to. However, you do that is up to you. A simple
Their value to larger and industrial or commercial workshop settings is immeasurable. WoodRiver is proudly made by Woodcraft, Americas leading supplier of saws, planes, power tools, hand tools, wood stain and paint, routers, sanding, wood, kits, dust collection and more. Next we just screwed on the 5 gallon bucket, and probably the most nerve wracking part of this whole build is done. This article is excerpted from
Voila! Polycarbonate can crack if too much pressure is applied, which is why we are using pan-head screws (which have a flat-bottomed head) and driving them by hand. The entire system was also fairly quite as well, which was a surprise as I am used to really loud shopvacs. trash can since it will hold up under the suction of a 1 li-hp or smaller
Theres wisdom in making a great tool even better. EASY INSTALLATION Compatible with almost any dust collector, the lightweight and compact design makes for fast and simple installations. After test fitting the L bracket we cut a piece of 3/4 plywood to fit at the top of the L bracket. Here we drilled a hole through, and added the side wall brackets with more pop rivets. exterior to prevent static electricity from building up. They will be able to give you practical knowledge that they have gained through usage. It picked everything up I threw at it, and could probably have done even more. BudDIY is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. In the center, cut a hole to match the outer diameter of the pipe you will use for the outlet. Putting on the bottom plate is a bit of a tight fit, but we persevered. Adding A Pre-Separator To Your Dust Collection System, Rick Peters: Controlling Dust In The Workshop Posted on. (Position the wire so that it doesnt
Far be it for me to make a few improvements of my own (lol). Next thing we need to do is line up the blower and motor to the part that has our filter, and overflow bucket. Approximately 21-5/8 height with 4 OD inlet and outlet. What are some of the 4 dust cyclone brands which are available in todays market? Is enough information on what you want accessible? Cut a 16 circle from plywood. Worked out great, almost like it was designed for it. HIGH EFFICIENCY Integrated air ramp and 4 neutral-vane inlet provide ultra-high efficiency. i've had the same delta shopmaster 1hp dc for years. I dont see why you would need one at all at that point. This also helps prevents any unnecessary damage to dust collector impellers. The one we used was really too tall, and narrow. sure to use wirewrapped helix hose and prepare the ends to guarantee that your
Cyclone style lid fits on a most 30-gallon metal trash cans, Features a foam gasket for a superior seal, Elbow fitting on inlet side to induce cyclonic air flow Rugged ABS plastic for durability. I made a little duct tape holder that holds that necessary accessory. There is a lot of diversity and nuanced markets that help consumers find what they are looking for. Save my name, email, and website in this browser for the next time I comment. I did this partially because of the thin material I used and partially so I could tune the system later (which ended up not being needed). We are here to save your time and relieve you of the stress of going through a plethora of reviews. Compatible with any make/model shop vacuum; Tapered ports fit standard 1.5 to 2.5 hose fittings. as soon as you turn on your collector. For the cyclone we used the Peachtree 4 inch Dust Separator Cyclone Dust Collector Kit. But we are confident that if you follow the recommendations that we have given here, you will find something that caters to your needs the best. Reinforced, quick-release, cyclone lid allows for quick and easy emptying. The size almost doesnt matter as long as there is enough space for you to connect the motor and blower to it. A mini-cyclone Yet another trash can
The inlet needs to be cut to match the curve of the side walls, and any gaps will result in pressure loss and a sloppy joint that requires a lot of hot glue to seal. the wire with sheet-metal screws. I dont know it is something my dad had on the table we put everything on to work from. Fast forward almost a year. Mount the 6 length of DWV pipe in the top plate using the remaining two halves of the DWV coupler to sandwich it in place. Dave had a catastrophe in his dry kiln. We also have some side bolts to hold the bracket down as well. This is a metal plate that we made with a jig saw. Mounts to any airtight, reinforced dust container. The pipe should be angled such that the incoming air is sent around the walls of the baffle, so you want to mount the pipe such that it is tangential to the circular baffle assembly. If you do not have a bandsaw, cut the inlet assembly at an angle, then sand the plywood to fit. While doing the crucial research on the 4 dust cyclones available in the market, you might ask yourself a few questions that will help you reach your decision: Apart from some of the advantages stated before, there are certain other advantages that can be attributed to online stores: There are a lot of promotional prices and discounts on online stores. Insert the bottom of the polycarbonate walls into the base ring. That really messed up the bottom edge of my fresh-from-the-shop-ApplePly-and-conversion-varnish-finish. always before a big job. Just as in a cyclone, the heavy chips spin around the walls
Ask me how I know, . where they are captured by the filters. I did basically the same thing but I still have the plastic bag. Seemed to work fine. As these stores work simultaneously with multiple dealers at a time, a customer is able to avail a certain product at the best possible price. Over all the harbor freight dust collector will be a great addition to my dads shop for his jointer planer combo. On the inside of the polycarbonate, mark out the location of the inlet port with a permanent marker. Insert the lid into the polycarbonate. Search for the different types of 4 dust cyclone available in the online store and find ones to choose from. Wynn Environmental Air Filter There is a filter canister that is filtering your very small particles that are going into the system. There needed to be a better way. Trim the polycarbonate to length. Make a paper pattern from the bottom and transfer it to the top where it will be visible. They have become a huge source of cash flow for a lot of important people in the world. This seismic growth of the industry is down to the reliability and trustworthiness codes that online markets follow. reduce the risk of sparks caused by static electricity. the ductwork and the collector. We then took the brackets, and pop riveted them on. Then as you install the hose and tighten down the
Sure, youll be better off with a dust collector versus no dust collection. pre-separator, this pre-separator is quite different from the drop box shown on
ground path is complete. These shops not only provide reliable products but also give the buyers a lot of diversified products to choose from. It has the bare minimum 1000CFM needed at the outlets of machines (as I measured them). chips around the inside of the can. For every action there is an equal and opposite reaction. Form a circle with the polycarbonate and insert it into the base ring. It is best to do the holes on the direct opposite side of the lid. When driven with a blower like I use, the baffle removes the need for a standalone dust collection system (which not everyone has the money, space, or power to accommodate). contact with the pipe or blast gate. If the answer to the question is yes, then you are in luck because your good luck has brought you to the best possible place. Share your thoughts with us in the comments below. 
Less filter, same pressuremore blow-through. That keeps all those fines from clogging your vacuum filter. I left them in his wood storage room for next time.. companies that sell plastic parts also sell a grounding kit. NOTE: This deviates from the Thien Baffle design, which removes 240 degrees ( of the circle). I love the look of the end grain with all those plies shining at me under two coats of conversion varnish! https://www.lowes.com/pd/Leaktite-12-in-White-Plastic-Bucket-lid/5001056283. easy to secure 4 turn key hose clamps. The planer has a built-in blower so no suction is required; however, this creates positive pressure in the collection vessel and you will need to clamp the lid on. I'd get the SDD XL if you were doing a conversion with a 2hp, and get the biggest fan you can find. A project collaboration and documentation platform. 
Place the pipe and plywood inlet assembly, and place it on top of the baffle assembly. You dont strictly need to check for square on the motor because you will probably use some slightly flexible hose to get to the canister below the blower. A pair of side cutters and a utility knife will help you make that issue go away. hose clamp, the wire inside the hose will make solid contact with the metal C
Simply drill 2 4 holes into the lid, and the best way to do that is with a hole saw. This means you can use the cyclone separator with your planer, jointer or router tables without having to empty the bag or vacuum containers nearly as often. way to do this is to run a ground strap or wire from pipe to pipe, attaching
6 I.D. By the way your blower is way more quiet than mine! Works with most materials: wood dust, drywall dust, concrete dust, clay/silica dust, blasting soda, cooled ash & soot, water, metal shavings, baking flour, grass & leaves, pet/animal hair, pharmaceutical waste, and much more! Patented cyclone design removes over 99% of fine dusts and bulk debris from the airstream. Oh yeh, the pictures show a shortened version of the hose that connects the cyclone to the vacuum. out dust, not collect chips. Assessing products online before buying the desired products from retail shops is also a very common phenomenon. Before you venture out to purchase your preferred 4 dust cyclone, take into consideration some factors. to the floor. In fact, there are more promos on online shops than there are in retail shops. How It works Dust and chips flow into the inlet
We ended up going with 5 bolts. I have been a fan of Oneida Air Systems for years and I encourage you to take a stroll through their website at www.oneida-air.com. You can turn a single stage harbor freight dust collector into a 2 stage dust collector. Next we secured the coupler in place so that we can move onto the next step to make sure everything lines up correctly. Using the 20-gallon Rubbermaid can, the inner diameter should be 18. It works because the incoming air is forced around the outside wall, where the heavier dust and chips fall through a slot in the baffle, into the large trash can below. INCREASED SUCTION POWER The original and still the best! Includes assembly gasket and hardware. It also holds the Dust Deputy as well as all your hoses and accessories all in one, relatively compact, contraption. This will ad years to the life of your dust collector and help keep your bag emptying chores to a minimum. This kit allows you to turn your shop vacuum into a very efficient cyclone dust collector. Running bare copper
But, both Dave and I found the Dust Deputy Kit wasnt the answer to our dreams when it came to the portability portion of the operation. We got the wrong adapter that day so we just used duct tape to test out the dust collector. Any dust particles that do not get caught in the filter drops into the blue bucket. From here we just line both things up. SIZED RIGHT Retrofits on 1 HP 3 HP single-stage dust collectors. Wire-reinforced, polyurethane hose provides superior flexibility and anti-static components significantly reduce the likelihood of static shocks. Dave agreed with me. By using polycarbonate for the side walls, you can see how well the collector is working without lifting the lid. wire in a couple of places around the inside perimeter to ensure that it makes
damaging bits of metal such as the occasional screw or nail that finds its way
Systems for big workshops typically have a powerful central vacuum and dedicated 6 or 4 hoses for each tool, with blast gates to shut off the suction to tools not in use. Itll save you time because its a lot
The first thing we did was create an L shaped bracket we made out of angle iron. But we are here to help you out with that! We just drilled a hole through the lid, and plate. This dilemma arises due to the existence of various types of 4 dust cyclones that are present in the market. I am on the fence about buying a new (or used - looking) 1 hp or 2 hp dust collector. This is so we can secure the filter, and get a tight seal on it as well. When installing plastic blast gates, like the
Watch the video below to see how it is done, or read below for a text version of the video. In this case instead of using a pop rivet we were able to just enlarge the hole a little bit, and run it through the handle. Deluxe Dust Deputy with 5 Gallon Drum Kit, You must be logged in to write a comment. Eventually I personally plan to get a dust collector, and after the experience with this one I want one sooner. occurs at a much slower rate when youve got a pre-separator attached between
Different brands have different attributes. Be careful that you dont let it shift too much one direction to make it difficult to attach the funnel part with the coupler. Controlling Dust in the Workshop by Rick Peters". Articles Conch-House.comis a participant in the Amazon Associate program and will earn from qualifying purchases. IMPORTANT: The measurements presented here are tailored to fit the trash can I used. How To Convert a Shop Vac Into a Cyclone Dust Collector, Blind woodworkers build beautiful woodworking projects, Innovation Cabinetry expands facilities and doubles employees, Vido de prsentation du SIBO 2022 : la MERIVOBOX personnalisable de Blum, SIBO 2022 preview video: Blums customizable MERIVOBOX, Hardwood plywood imports surge, but growth rate is slowing. Then too, I felt a stiffener was necessary between where the cyclone and the lid to the top of the five gallon bucket connect. through a 90-degree elbow angled toward the container wall. Finally connect the intake port of the blower to your canister. In the video, I am using 3 DWV pipe, which has an OD of 3-. US Pat. It seems to have worked out really well, and provides a lot of air movement. Cut the two DWV couplers in half just to one side of the inner seam. It creates a swirling vortex of airflow to spin out all the big chips and sawdust particles, so that only the finest of fines will exit the top to be captured by your vacuum. Drill pilot holes every 46 inches as needed from the inside. Typically, itll add anywhere from 2 to 3 of
ductwork will do the job. The rest was just easy stuff. Hose, barrel or container are required for this kit to properly work. Great job! You can see the location by the bolts in the picture above. I think the pop rivets have been a great tool for this project to keep things secure, and looking professional. section of the plastic covering the wire inside the hose, as shown. To do this, use a utility knife to remove a 1 to 2
Swap your shop vacs filter for a HEPA filter to capture the finest dust. Sometimes, one might even come across something that they did not know about beforehand. Now 20% more efficient with Neutral Vane Technology, Oneida Air Systems patented Dust Deputy cyclone uses centrifugal force to capture and remove 99% of dust and debris from the air-stream before it reaches your vacuum filter, eliminating clogged filters and suction loss! User reviews often become very pivotal in making people decide which brand of 4 dust cyclone they ought to buy. I put one on each side of the lid and got some slightly longer bolts to hold everything together. But I needed things packaged better. The size of the hole in the steel is the size of the hole in this double lid for a 5 gallon bucket. We then proceeded to drill through so we could actually mount the motor. BudDIY Podcast Episode 64 Maintenance and Paperwork. If you want to use a wider Thien-style slot, you should use a thicker material for the baffle itself. Usually, the online shops that have the highest following of masses are the best ones. All times are GMT-5. The 4 Separator Cyclone kit comes with 2 ea. If you are using a different collection vessel, adjust accordingly. The harbor freight brand of tools is central machinery, normally you see a green dust collector. A free program that lights childrens creative fires and allows them to explore projects in areas such as arts & crafts, science & engineering, design, and technology. Back to the bad news. My ApplePly got smoke damaged and I couldnt use it for its normal purpose. This
A smart collection of books, magazines, electronics kits, robots, microcontrollers, tools, supplies, and more curated by us, the people behind Make: and the Maker Faire. of the pipe with silicone caulk. You can use a file or rasp to add the same curve to the plastic pipe. Read the reviews of people on the online pages to understand the detailed and nuanced pros and cons that entail this particular 4 dust cyclone. Popular brands guarantee reliability. Make sure to follow their installation directions to the
There should be no overlap. What about the rest of us with garage size workshops who dont want the noise, space consumption or simply the large cost of such a system in their home workshop? The top is the same size as the center section you removed from the bottom piece. Drill and screw the polycarbonate to the lid. No. Hose, barrel or container are NOT included. However, it seems that harbor freight has change the color to gray. In the 4 dust cyclone industry, brand loyalty is very high. At this point, your separator is ready to use. As a result, your vacuum runs all day without loss of suction. Whether its sawdust, carbide grit, aluminum shavings, or powdered circuit boards, you dont want that stuff clogging your workpiece, your eyes, or your lungs. So consumers usually choose the brand that they have been longest associated with. Made in the USA. Your email address will not be published. We can only tell you so much about buying your new best 4 dust cyclone. He lets me use his shop for my big projects. https://www.facebook.com/artistryinwoodca/, https://www.kijiji.ca/v-power-tool/oationFlag=true, https://www.kijiji.ca/v-power-tool/cationFlag=true. The original and still the best! This is helpful for both online and retail/ in-person purchases. DIY product contains the cyclone separator, gasket, and mounting hardware. It just so happens that the only place the air can come from is through a tube. Flexible hose To prevent static problems with flexible hose, make
including the possibility of a dust explosion. Once we had plan together it came together fairly well, and quickly. I also discussed this collector in a podcast episode (Raised Beds and Dust Collectors). After the plywood is drilled and attached we set the bracket on the cart. in your ductwork, you break the ground path. Can't decide what to get the woodworker in your life? Different brands have different visual characteristics. you drilled into the pipe for the ground wire. You will be left with a 2 wide ring of plywood with a groove in one face. chips and dust are pulled up through the outlet port into the dust collector,
This is the same as the green one it is just gray. one shown in the photo, its important to reconnect the ground path. Plus its see-through, so your friends will love watching the cyclonic action, and youll get to brag, Yeah, I made that!. Second, mine is made out of ApplePly. But wear a mask or respirator anyway a shop vac has good static pressure but doesnt move enough air volume to filter all the air in your workspace. Also, as a guy who stores this contraption in the garage, it just makes sense to have the portability when there is something small to clean up such as the car interior or a big mess in the bed of the pickup. March 10, 2021 //byBuddy//6 Comments. We cut it roughly the size of the funnel thing, and just a tad bit bigger so we can add some brackets to it to hold it securely. collector. The dust collector has 3 main components: The modification all takes place in the foot print of the cart that comes with the collector itself. Finally, we added the same brackets for the straps to the rim of the funnel. It is quite a common phenomenon to be confused over which is the 4 dust cyclone to buy. Finally, attach the funnel and filter holder to the cart and secure it in place. You'll cut a 20" circle (and a 16" circle out of that), plus 3 small pieces measuring approximately 5"6", 5"8", and 2"8". I actually would like to do the same thing. Here again, I used a Rubberrnaid heavy-duty
To prevent leaks, use silicone to seal any holes
If you were able to salvage the center 16 circle from Step 1, you can use it for the top. This is an easy-to-build dust separator with a baffle based on J. Phil Thiens well-known cyclone design. Lighter
Glad the idea wasnt so crazy and someone else did somthing similar. Then, I went out and bought another caster to mount under the front end below the edge of the five gallon bucket. Safety Note: Since dust and chips are moving rapidly
Ditch the dustpan instead, push debris into a dedicated floor sweep box attached to your vacuum. During the building process, I had access to some 1 Appleply-like product so I had some beefy falloff to use to make the frame for the upright. The inner dimensions of the bottom piece will determine the size of the top piece, so if you are using a different collection vessel, adjust accordingly. The premier publication of maker projects, skill-building tutorials, in-depth reviews, and inspirational stories, accessible by all ages and skill ranges. Save over 40% off the annual cover price for a full year (4 issues) of Make. You can also understand through other peoples reviews whether a particular 4 dust cyclone fits your needs. WET OR DRY This simple and efficient design can be adapted for use with any make, size, or model wet/dry vacuum and features tapered 2. Topics such as microcontrollers including Arduino and Raspberry Pi, Drones and 3D Printing, and more. The 4 Dust Separator Cyclone Kit is the perfect and economical solution for the everyday woodworker with a smaller to midsize workshop. Are you looking for the most reliable and efficient 4 dust cyclone in the market? Thats one BIG improvement on an already great idea. The one supplied with the kit is longer and kind of gets in the way. to build. 
Patented design stops over 99% of fine dust and bulk debris before it clogs the dust collectors filter. And it will allow your filter bags to do their real jobfilter
Was wondering where you got the screw on lid for the bucket? Keep in mind that if you clog the hose or overfill the collection bucket, the internal cyclone will stop working and the dust will instead escape through the top port. Note: This will be easier if you start with an oversized piece, then trim it to the final size. Category: WoodworkingTag: dust collection, project. On the bottom of this funnel thing goes a gasket. to create sort of a mini-cyclone. Measure on yours to make sure what you need. Our award winning family of brands includes WoodRiver, Highpoint, Woodcraft and Woodcraft Magazine as well as the greatest selection of woodworking books, videos, and plans. I think my impeller is out of balance! I know that one mans wisdom is another mans folly. The base of the separator sits on top of the collection vessel and forms a seal. Adding A Pre-Separator To Your Dust Collection System. We did not run the bracket all the way to the end of the cart because it would interfere with the caster wheels. Portable design can be mounted directly to the vacuum. With this system it creates a cyclone inside the brown canister, and drops all of the big things into the canister for easier clean out. The best way Ive found to do 45-degree anglethe idea here is to swirl the
But then it occurred to me that I now had the material to make myself a really nice Shop Vacuum Station. As an Amazon Associate I earn from qualifying purchases. Scribe a line 2 in from the edge of the circle. I cringed and said a bad word or two. In order to buy the most efficient 4 dust cyclone at the optimum price, what are some of the things you might have to think about? This will help you get an overall idea of the status of the market. DWV pipe, Schedule 40, 3" nominal, 18"24" total length, Wood screws, pan head or washer head, 1/2" long, Get dozens of projects in every issue covering DIY electronics, 3D printing, craft, and more, Learn tips and skill-building tutorials from experts in the maker community. #6833016, #7282074, #RE40048, #D933321 and patent pending, Made of high quality PP material, high temperature resistant, clogging-free, Suitable for industrial extractor dust collector, for CNC machining, commercial, workshops, wood working. 0 ports for secure fittings using a variety of dust collection hose sizes.
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